Equipment

Plating Line

Ultra-high precision
Au Spot Semi Auto Plating Line

Compatible with a ultra-high precision Au Spot Plating that can not be achieved by Reel to Reel plating type. Compatible with strip type material

Auto Hoop Ni/Au, Ag
Spot Plating Line

Possible to plate SUS & Any Cu materials (Length of line: 43m)

Auto Hoop Ni/Cu/Sn Plating Line
with Reflow Treatment

Possible to plate Any Cu materials & Fe (Length of line: 32m)

Un-Load units
with Auto Image Inspection Units

Left: Ni/Au & Ag Spot Plating Line. Right: Cu/Ni Sn Plating Line.

Auto Electroless Nickel
Electlytic Nickel Plating Line

  • Material: SUS & Iron
  • Plating Tank: 9 stage
  • Total Tank: 37
  • Robot: 5 unit
  • Total length: 30.75m

Auto Electrolytic Cu/Ni/Sn Plating Line
(Dull, Semi bright, Bright)

  • Material: Copper, Brass, Iron
  • Plating Tank: 10 plating tank
  • Total Tank: 38
  • Robot: 5 units
  • Total length: 30.0 m

Auto Electroless
Nickel Plating Line

  • Material: Iron (Fe), SUM, SK
  • Plating Tank: 6 stage
  • Total Tank: 28
  • Robot: 4 unit
  • Total length: 25.0m

Multi-Manual Plating Line

It’s a manual type line, but have enough control systems.

  • Material: Iron, SUS, Brass, Copper
  • Plating Tank: 3 & 4 stage
  • Total Tank: 23& 28 ( TTL 51tanks)
  • Robot: Hoist
  • Total length: 23.0m

Electrolytic Tin/Bi Plating
Electrolytic Nickel plating
Electrolytic Tin plating
Electroless Nickel plating
Electrolytic Hard Bright Silver Plating

Auto Rack/Barrel Plating Line

It can be dispatched Rack JIG & Barrel at the same time.

Rechargeable for barrel machine (Oil-free)

  • Material: Iron,SUS
  • Plating Tank: 9 stage
  • Total Tank: 37
  • Robot: 4 unit
  • Total length: 25.5m

Electrolytic Semi Bright Nickel plating
Electrolytic Bright Nickel plating
Electroless Nickel plating

Auto Electlytic Au
Spot Spagaer Plating Line

  • Material: Cupper + Nickel
  • Plating Tank: 1 stage
  • Total Tank: -
  • Robot: -
  • Total length: 10.0m

Electro Nickel Plating Line

  • Material: Cupper
  • Plating Tank: 8 stage
  • Total Tank: 39
  • Robot: 4 unit
  • Total length: 25.0m

Patent Line
Auto SCE (Super Chemical Etching)

  • Material: AL
  • Plating Tank:
  • Total Tank: -
  • Robot: Conveyor Chain Drive
  • Total length: - m

Chemical Conversion line
Special treatmetment for improve the Vulcanization adhesion

  • Material: Al & ADC-12
  • C/V Tank: 1 stage
  • Total Tank: 14
  • Robot: Manual Type (Hoist)
  • Total length: 12.5 m

Scale removal of lost wax casting products
Scale & Casting sand removal of lost wax casting products

  • Material: SUS etc...
  • Treatment Tank: 10 Tank
  • Total Tank: 10
  • Robot: Manual type (Hoist)
  • Total length: 30.0m

Auto Chemical Polishing/ EN-P, Bright Ni / Ni/Sn Black plating for High Quality fish-hook line

  • Material: High Carbon Steel
  • Plating Tank: 20 stage
  • Total Tank: 36
  • Robot: 5 unit
  • Total length: 25.0m

Electroless PTFE Plating Line
(PTFE 30 - 40% vol %)
Polytetrafluoroethylene

  • Material: Iron & Cu
  • Plating Tank: 3 stage
  • Total Tank: 18
  • Robot: Manual Type (Hoist)
  • Total length: 18.5m

Superiority in functionality



Water repellency



Sliding property



Smoothness property



Dirt adhesion prevention

PTFE eutectic amount 20 ~ 26 vol%

Water repellency.
Angle of contact : About 110 degrees

PTFE eutectic amount 20 ~ 26 vol%

Water repellency.
Angle of contact : About 115 degrees

Countermeasure of IC (ion contamination) & Particle pollution after plating.

Products will be cleaning and drying immediately at offline after plating.

This special washing machine is used to final wash for semiconductor products.
Inside ultra D.I water quality is 3 ~ 18MΩ ( 0.33us/cm2 – 0.05us/cm2) only be used.

Process

DI water shower Ultrasonic cleaning DI water shower Blower drying (HEPA filter 0.3um).

It's possible to significantly improve the LPC and ionic contamination as result.

Countermeasure of LIQUID PARTICLE COUNTER (LPC)

- LIQUID PARTICLE COUNTER REPORT -

  • Subject: LPC test of A (U/S cleaning M/C) and B (No U/S cleaning M/C)
  • Part Name: N/A Surface area per pcs : 0.11dm2 x 10pcs = 1.10dm2 (110cm2)
  • Part Number: N/A
  • Lot Number: N/A
  • Measuared by: Onchisa (May 08, 2015)
  • Checked by: Onchisa (May 08, 2015)
  • Remarks: Target over 0.50um particle size.
Test
Sample No.
A
use U/S cleaning M/C
Counts/Part
B
use no U/S cleaning M/C
Counts/Part
No.1 9,283 22,583
No.2 8,967 61,833
No.3 8,883 28,917
No.4 7,883 31,017
No.5 9,450 34,650
No.6 8,250 84,717
No.7 7,817 73,450
No.8 9,383 9,367
No.9 5,867 21,617
No.10 6,050 122,733
AVERAGE 8,183 49,088
TOTAL 81,833 490,883
MAX. 9,450 122,733
min. 5,867 9,367
R 3,583 113,367
Sigma 1,313 35,631
3 Sigma 3,938 106,892
Average + 3 Sigma 12,121 155,980

Note: Sampler size over 0.5um

Ecologically friendly Technology

1. Hydrochloric Acid Recovery Machine

Area : 0.65m(L) x 0.8m(W) x 1.8m(H)

Assume Fe3+ content is 2 g/L before treatment

Operation Flowrate : 60 L/hr

Circulation Type 2units & Batch Type 1unit

It possible to be used semi-permanently without renewal HCl bath by continuous circulation between this machine and hydrochloric acid bath with filter.

2. Nickel Recovery Machine

Area : 2.7m(L) x 1.5m(W) x 2.0m(H)

Operation parameter:

Capacity : 100 ton/month

EN inlet flow rate: 250 L/hr

NaOH dosing rate: 20 L/hr

Water flow rate :240 L/hr

Max. treatment speed : 330 L/hr

NaOH consumption : 8 ton/month

Water consumption : 96 ton/month

Nickel recovery machine is original development very compact machine, made ​​it possible to mass processing by automatic continuous operation.